Xt200 series magnetostrictive level probe can accurately measure the product level, water level and temperature of tank, and transmit data to console in real time. Means are provided for compressively stressing the rod in order to enhance themagnetostrictive response thereof. Bimorphtype magnetostrictive actuatorsensor thin films volume 888 teiko okazaki, norimasa okanisi, yuki miura, munemi michigami, yasubumi furuya, ichiro takeuchi, manfred wuttig. This current produces a circular magnetic field along a wire made of magnetostrictive material, which is held under tension inside the sensor tube. Aug 01, 2011 magnetostriction transducers a magnetostriction transducer is a device that is used to convert mechanical energy into magnetic energy and vice versa. Temposonics technology, based on the speed of sound through a waveguide, is a specific implementation of magnetostriction that increases the signal quality for improved performance and.
The sensor uses magnetostrictive techniques to measure the stress within the pedal arm and provide an output signal proportional to pedal force. Dec 11, 2009 the magnetostrictive sensor is gaining widespread use because of its innate accuracy, reliability, and ability to provide continuous, absolute position feedback. The recent material advances in the area of magnetostriction, mainly terfenold, have created new design options for mechanical and electrical engineers alike. Giant magnetostrictive sensor software giant disk cleaner v. Magnetostrictive sensors magnetostrictive measurement. Development of magnetostrictive transducer prototype for. Elastic properties of the sensor are incorporated by means of a wave equation that quantifies the. Magnetostrictive linear position sensors magnetostriction is a property of ferromagnetic materials such as iron, nickel, and cobalt. Each temposonics position sensor consists of a ferromagnetic waveguide, a position magnet, a strain pulse converter and supporting electronics.
Bimorphtype magnetostrictive actuatorsensor thin films. The most important application for our btl magnetostrictive linear position sensors in rod design is in hydraulic drive units. Magnetostrictive transducers ch i i magnetostrictive materials transduce or convert magnetic energy characteristics. Please take a few minutes to familiarize yourself with your mpx and this manual. In this paper, a general description is first given of the physical principles of the mss. For magnetostrictive sensors to be competitive with established sensor technologies, for instance those based on piezoelectricity, maximum performance characteristics of the kind associated with nonlinear regimes must be sought. Discriminating magnetostrictive sensor installation manual.
Magnetostrictive linearposition sensors control design. Joglers lgt6000 series level transmitter is the first magnetostrictive level sensor that is specifically designed for sight glass automation. The acoustic wave is generated in the magnetostrictive layer by inducing a highcurrent pulse or sinusoidal chirp. Pdf design and characterization of magnetostrictive.
Data sheet for magnetostrictive transducers mab by waycon. Theory of operation a magnetostrictive position sensor measures the distance between. High temperature magnetostrictive sensor installation. It is also perfectly suited for dual levels, where an interface between to liquids must be measured. Magnetostrictive transduction is used in sonars, acoustic devices, active vibration, and position control and fuel injection systems. In either case, the sensors may be used singly as both transmit and receive units or in tandem in a pitchcatch mode. Since the output is direct, no signal electronic processing is required if interfaced with controllers or measurement instruments. The sensing rod is mounted along the motion axis to be measured. The lgt6000 contains a low profile waveguide that can be mounted internally into wetted or externally against nonwetted on most sight. Measurement ranges from 50 to 2500 mm distance and speed measurement sliding or floating magnetic cursor displacement speed up to 10 ms linearity up to 0. Magnetostrictive sensors take advantage of the efficient coupling between the elastic and magnetic states of a material to facilitate sensing a.
The variation of materials magnetization due to the applied magnetic field changes the magnetostrictive strain until reaching its saturation value, the effect was first identified in 1842 by james joule when observing a sample. The study the preferred magnetization direction of long. The map magnetostrictive transducers provide a direct voltage or current analog output proportional to the magnetic cursors position. Please contact mts for specifications that are critical to your needs.
The housing for the btljdexcta12 model series is robust and pressureencapsulated. Such a device can be used as a sensor and also for actuation as the transducer characteristics is very high due to the bidirectional coupling between mechanical and magnetic states of the material. The noncontact technology provides wearfree, continuous level measurement that does not require maintenance or recalibration. Magnetostriction transducers a magnetostriction transducer is a device that is used to convert mechanical energy into magnetic energy and vice versa. As shown in figure 2, a magnetostrictive position sensor is comprised of five basic components. Its unique design, plus a wide range of cursor configurations, ensures easy installation and total compatibility with cylinder manufacturer specifications. Magnetostriction and magnetostrictive materials for. Magnetostrictive linearposition sensors sizing and applying magnetostrictive linearposition sensors technical paper linearposition sensors all specifications are subject to change.
If a magnetostrictive material is magnetized, it strains. Mag100 is a magnetostrictive position transducer designed for use with hydraulic cylinders in mobile application. The sensing tube contains a wire, which is pulsed at fixed time intervals and the interaction of the current pulse with the magnetic field created by the magnetic float. Posichron position sensors rely on the timeofflight principle for determining positions. Grunwald dublin city university, school of mechanical and manufacturing engineering, glasnevin, dublin 9, ireland, email. A magnetostrictive pedal force sensor for automotive applications 960759 a pedal force sensor which offers substantial improvements in cost effectiveness and ease of application is described. The level plus magnetostrictive level transmitters feature 3in1 measurement of level, interface and temperatures of a vessel from one opening.
Tspdms discriminating magnetostrictive sensor installation manual franklin fueling systems 3760 marsh rd. Hightemperature magnetostrictive sensor installation procedure the following is a procedure that was developed during the qualification of the magnetostrictive sensor mss technology for hightemperature applications. This involves the sensor sending an electromagnetic impulse through a magnetostrictive waveguide, which is reflected as a mechanicalelastic density wave by a movable position magnet. Magnetostriction is the change in shape of materials under the influence of an external magnetic field. Overview of magnetostrictive sensor technology sage journals. They are exceptionally wellsuited for use in hydraulic cylinders for position feedback, for molding and rolling mills, or for elevator and hoisting technology. Conversely, if an external force produce a strain in a magnetostrictive material thean external force produce a strain in a magnetostrictive material, the. Mts sensors magnetostrictive position sensors i non contact.
In turn, this changing magnetic energy can be measured directly with a hall probe or, as can be shown by using. Mts sensors magnetostrictive position sensors i non. Mss probes are only 2 inches wide and insulation only needs to be removed at the probes installation location. Kunlun gas station automatic tank gauge system mainly include xt200 magnetostrictive probe and smart console. At the point being measured liquid level there is a cylindrical float with permanent magnets acting as a position transducer, whose field lines run at right angles to the impulse magnetic field.
The basic components of a magnetostrictive sensor include the waveguide, the position magnet, and a strain pulse converter. Whatever and wherever you want of product level, water level, fivepoint temperature, inventory, delivery and sales information, kunlun automatic tank gauges will always be there to help user easily reach the target. Overview of magnetostrictive sensor technology article pdf available in journal of intelligent material systems and structures 1810. Magnetostrictive definition of magnetostrictive by the. The increasingly wide use of the magnetostrictive principle in exacting. Existing and potential applications for magnetostrictive sensors are numerous because the newer magnetostrictive materials, fabricated both in crystalline and amorphous form, can.
Protect the sensor against mechanical damage during installation and operation. Includes default files for all sensor lengths supported by legacy and newer levelmaster electronics boards. Design and application of magnetostrictive ms materials. Magnetostrictive materials are surveyed in the con text of sensor and actuator applications. May 22, 2018 the basic components of a magnetostrictive sensor include the waveguide, the position magnet, and a strain pulse converter. Introduction the long liner position sensor is a kind of absolute position sensor utilizing the magnetostrictive effect and inverse magnetostrictive effect of magnetostrictive material. Thank you for purchasing an mpx series magnetostrictive level sensor from apg. Deformation of a material, especially a ferromagnetic material, exposed to a magnetic field. The study the preferred magnetization direction of long line.
By using a proven draw wire sensor design that has been completely reengineered for reliability and performance from the ground up, cpi removes the difficulties of using a rodtype sensor in long stroke applications where longevity is of paramount concern. The position magnet does not touch the sensing rod, and therefore there are no parts to wear out. The magnetostrictive sensor is gaining widespread use because of its innate accuracy, reliability, and ability to provide continuous, absolute position feedback. Mts systems corporation as the wiedemann effect states, torsional strain twist is induced in the waveguide, due to the interaction of the magnetic field caused by the current and the magnetic field caused. The mpx level sensor provides highly accurate and repeatable level readings in a wide variety of liquid level measurement applications. Over long distances, our contactfree and absolute measuring systems are suitable for all industrystandard interfaces and for a wide range of applications. Magnetostriction and magnetostrictive materials for sensing. Magnetostrictive materials for sensors and actuators. Sensors manufacturer, supply high quality linear position sensors,liquid level sensors, magnetostrictive sensors, transducer,potentiometer, lvdt sensor,wire draw sensor,pressure transmitter,level switch. To maintain the sensor operability, it is mandatory to follow the instructions given below. Magnetostrictive probes and level sensors xtsensors. The magnet, connected to the object in motion in the application, generates a magnetic field at its location on the waveguide.
Magnetostrictive linear position mag100 tsm sensors s. This device uses magnetostrictive level sensing technology that provides precise wireless level monitoring solutions. Magnetostrictive actuators are one of the most exciting new actuator technologies available today. Magnetic and magnetostrictive theory pertinent to magnetostrictive sensor technology is provided. A magnetostrictive pedal force sensor for automotive. Its electronics module can be exchanged quickly and easily. Magnetostrictive cold spray sensor for harsh environment. No liability will be accepted by asm for any consequence of its use. Magnetostrictive linear position sensor direct replacement cpi.
The variation of materials magnetization due to the applied magnetic field changes the magnetostrictive strain until reaching its saturation value. Pdf the design of a lowcost, linear position sensor, based on the transmission of ultrasonic signals in a magnetostrictive delay line is presented find, read and cite all the research you. The absolute, linear position sensors provided by mts sensors rely on the companys proprietary temposonics magnetostrictive technology, which can determine position with a high level of precision and robustness. The magnetostrictive sensor mss is a type of transducer which can generate and detect timevarying stresses or strains in ferromagnetic materials. A comparison of magnetostrictive sensors to level sensors of other technologies is. This technology is very durable and highly accurate.
Guided wave analysis llc cui and pmi inspection using mss guided wave system magnetostrictive sensor mss guided wave testing is effective in maintaining the mechanical integrity of pipelines with insulation and jacketing. A magnetometer which employs a rod of magnetostrictive material comprising a ternary alloy of dysprosium, terbium and iron wherein the grains of the material have their common principal axes substantially pointed along the axis of the rod. Connect the sensor very carefully and pay attention to the polarity of connections and power supply. Magnetostrictive materials transduce or convert magnetic energy characteristics. The transducer has a steel housing enclosing a drive coil. These instructions cover bonding of the mss strips to a pipe, but not installation of wire coils over the strips. It consists of floater kits, measuring rod and 316l protection tube, probe head and communication cable. Abbs lmt series next generation magnetostrictive level transmitters manufacturing in usa duration.
Such a transversepulsed magnetic field does not generate elastic pulses into the magnetostrictive element, but induces eddy currents into the soft magnetic ribbon or. Magnetostrictive actuators are one of the most exciting. Pdf design and characterization of magnetostrictive linear. A magnetostrictive material is placed in the core, which works as an actuator when a magnetic field is produced by passing a current through the drive coil. Giant magnetostrictive sensor software free download giant. Magnetostrictive transducermagnetostriction,working. Magnetostrictive sensor performance in long stroke hydraulic applications. Magnetostrictive sensor technology and its applications.
Sens2b does not manufacture or sell any sensors or measuring devices. The relatively large strain and force output of magnetostrictive terfenold has led. A good example of a magnetostrictive level probe sensor is the flexstem mpxf. Magnetostrictive sensors take advantage of the efficient coupling between the elastic and magnetic states of a material to facilitate sensing a quantity of interest. Giant magnetostrictive sensor software free download. Tf1 series sensors the new standard replacing magnetostrictive for position measurement. Design and application of magnetostrictive ms materials a. Magnetostrictive sensors take advantage of the efficient coupling between the. High temperature magnetostrictive sensor installation procedure.
Magnetostrictive linear position sensors that withstand possible explosion hazards are also available for zone 2. The absolute level is detected directly with one or more floats, which. The at100 is based upon the magnetostrictive principle. A magnetostrictive position sensor measures the distance between a position magnet and the head end of the sensing rod. Application manual for the design of etrema terfenold magnetostrictive.
873 1223 49 4 879 244 1223 214 470 359 694 1195 1522 948 1483 378 1107 1181 282 891 978 763 170 1421 248 42 236 329 1233 1444 411 1334 480 231